PRODUCTS - Evergreen - CCI TECH INC.

特殊應用

Jacquard Fabric

CCI's Jacquard sampling loom, Evergreen J, is especially designed to meet demand for weaving all types of Jacquard textile samples. It can comply with almost all kinds of electronic Jacquard machine and allow complex patterns weaving and rapid time to market by removing the hassle of running on mass production machine. In addition, the integrated interface that combines Jacquard and loom controllers is set to make the best management and interconnectivity of the machine. A human machine interface is equipped to make operation easy and enhance worker productivity. With the highly modern automation technology, Evergreen J substantially helps elevate the overall working efficiency.

Electronic Jacquard Machine
Electronic Jacquard can be mounted on our Jacquard sampling loom, allowing complex patterns to be created swiftly with ease for diverse application needs.

1344/2688 Hooks
Jacquard machine is available in two formats of 1408 or 2688 hooks to ensure stable hook selection and weaving performance.

Harness
We provide customized harness that completely fulfills customer needs for various scenarios.

Integrated Interface
The controller of Jacquard machine can be combined with the control panel of Evergreen J to form an integrated interface. In this way, customers can benefit from highly efficient management and fast interconnectivity to increase competitiveness.

Jacquard Driving Motor
The independent motor of Jacquard machine allows the machine to be driven directly without belt or clutch at different speed as desired.

Dobby Terry

The production of terrycloth fabrics is only possible on specially equipped weaving machines. And the length of loop determines quality and function of a terrycloth fabric. Combined with computer-controlled technology, CCI's terry sampling loom, Evergreen for Terry, allows user to set variable loop heights via user-friendly touch screen interface easily. The loop thread formation is performed effectively by reed motion control mechanism which is more simple and accurate than by warp beam let-off on conventional weaving machine. These qualities ensure that CCI's solution expands user's capabilities and reduces hassle involved in weaving dobby terry sample with an easiest way possible.

Computerized Loop Height Setting
Instead of mechanically controlled warp beam let-off, CCI's solution features computerized pile height setting, enabling users to produce fabric with great textures and quality in a more intuitive way. What's more, multiple pile heights can be also set through the touch panel easily to help users fast develop their own design.

Loop Formation by Reed Control Mechanism
The computer-controlled reed motion allows production of accurately controlled loop height which demonstrates an ability to create stable quality of terrycloth.

Pile Warp & Ground Warp Beam
We keep both pile warp beam and ground warp beam needed in our terry sampling loom. The base of the terrycloth is produced by the ground warp beam while the loops are made by the pile warp beam.

Jacquard Terry

CCI's Jacquard terry sampling loom, Evergreen J for Terry, is capable of creating complex patterns and variable loop heights on terrycloth to suit varied requirement. It can comply with almost all kinds of electronic Jacquard machine and enable rapid time to market. In addition, the integrated interface that combines Jacquard and loom controllers is set to make the best management and interconnectivity of the machine. Combined with computer-controlled technology, Evergreen J for Terry allows user to set variable loop heights via user-friendly touch screen interface easily. The loop thread formation is performed effectively by reed motion control mechanism which is more simple and accurate than by warp beam let-off on conventional weaving machine. CCI's solution aims for considerably improving your work efficiency and performance for production of Jacquard terry sample.

Electronic Jacquard Machine
Electronic Jacquard can be mounted on our Jacquard terry sampling loom, allowing complex patterns to be created swiftly with ease for diverse application needs.

1344/2688 Hooks
Jacquard machine is available in two formats of 1408 or 2688 hooks to ensure stable hook selection and weaving performance.

Harness
We provide customized harness that completely fulfills customer needs for various scenarios.

Integrated Interface
The controller of Jacquard machine can be combined with the control panel of Evergreen J for Terry to form an integrated interface. In this way, customers can benefit from highly efficient management and fast interconnectivity to increase competitiveness.

Jacquard Driving Motor
The independent motor of Jacquard machine allows the machine to be driven directly without belt or clutch at different speed as desired.

Computerized Loop Height Setting
Instead of mechanically controlled warp beam let-off, CCI's solution features computerized pile height setting, enabling users to produce fabric with great textures and quality in a more intuitive way. What's more, multiple pile heights can be also set through the touch panel easily to help users fast develop their own design.

Pile Warp & Ground Warp Beam
We keep both pile warp beam and ground warp beam needed in our Jacquard terry sampling loom. The base of the terrycloth is produced by the ground warp beam while the loops are made by the pile warp beam.

Carbon Fibre Fabric

Due to its high strength and light weight properties, carbon fibre is widely used in many applications like sporting goods, automotive, aerospace, and more exotic uses. As it features non-twist and multi-filament compared with conventional yarn consisting of several strands twisted, specially equipped machines and auxiliaries are crucial to successful carbon fibre application. To cater to the application, CCI presents a total solution including a positive creel, mini warper (SW550) for carbon fibre, and sampling loom (Evergreen) for carbon fibre with positive gripper and carbon dust-proof design. The solution is ready to go out of box to help you in handling the carbon fibre market.

Positive Creel
The sideway withdrawal of yarn ensures unwinding without changing the nature of twist. It can be performed on the positive creel which features a sideway unwinding motor synchronized with sampling loom (Evergreen) or mini warper (SW550), particularly suited for non-twist yarn of carbon fibre.

Non-twist Warping
The warping without twisting warp yarn can be performed by using the positive creel on the mini warper, SW550. The operation is extremely simple and the required floor space is very small.

Non-twist Weaving
The sampling loom, Evergreen, can smoothly run the weaving without twisting weft yarn which is fed by the positive creel in the way of sideway withdrawal. It's easy to operate and doesn't take up a lot of space.

Positive Gripper
Carbon fibre is not easy to be caught due to its multi-filament characteristic. The positive gripper is the answer to accurately catch the multi-filament yarn of carbon fibre. CCI's sampling loom, Evergreen, adopts the positive gripper to satisfy this specific demand of weft insertion.

Dust-proof Design
Carbon fibre dust could damage the electronics of machine. CCI offers protections for both sampling loom (Evergreen) and mini warper (SW550) such as dust-proof components, dust-proof seal for controller, dust-proof connectors, dust-proof tube, negative/positive pressure ventilation, and more.

Competition in the textile industry today has never been so severe, the demand for new products in the market is higher than any period of time in the human history. Innovation with speed and consistency is the only way to satisfy the demands of the market. The ability to develop innovative products has now become the determinant core competencies of the modern textile companies.

This ability to innovate requires an efficient tool to turn ideas into reality. Production and sampling are of different characteristics. Hence, application of different tools is logical and has been proven to be the most efficient and economical way. The investment on innovative tools, will greatly increase the returns on investment on production facilities and, will establish the long term competence of the enterprises.

We have started to learn from experiences since our first sampling loom was installed in the market. After all these years CCI has accumulated a solid customer base around the world which becomes our strong backup for new product development.

Evergreen is the new evolution which is installed with the essence of all the previous models. It is full functional and can produce all kinds of woven samples from upholstery, apparel to industrial fabrics etc. From the vast experiences we gained worldwide, Evergreen performs smoothly at a higher speed with increased efficiency. It caters to every intimate detail in sampling. The elegant ergonomic exterior design reflects its mature beauty.

CCI is able to provide a complete package in sampling solution. Besides the sampling loom for woven fabrics, there are other optional auxiliary equipment like warping and sizing units. There are important processes in sampling and are available as part of package according to individual's needs.

Shedding Device
The new shedding device could be installed with more shafts and with higher speed resulting in higher efficiency. It provides ease in operation and maintenance as usual.

Digital Warp Tension Control System
The digital warp tension control system provides stable warp tension during weaving. The tension value could be set and read from the computer directly, which simplifies the recording of the weaving parameters.

Weft Selection Device
The patented weft selection device allows convenience in weaving multi weft-colour samples. It can achieve complicated weft colour arrangements effectively and accurately.

Weft Break Detecting Device
Weft break detecting device is adjustment free which is suitable for most kinds of yarn materials. An optional high speed rotary weft cutter is available for those special and coarse yarn.

Weft Insertion Device
The weft insertion device on this new loom is of single side rapier design, which is easier in adjustment and is suitable for a wider range of yarn. This new design ensures higher speed and better stability during running.

Touch Screen and Windows Embedded OS Supported
The latest controller consists of a touch screen and touch pad. The newly designed iconised interface gives the best experience ever in operation. This sampling loom is installed with Microsoft Windows Embedded operating system. This technology offers high stability and easy to be managed. Its strong online capability could perform remote access and control for maintenance through the internet.

Dobbytronic
The new interface of the Dobbytronic is specially designed for use with the touch screen. The status of the loom is clearly displayed through icons and text. Its user friendly interface provides an easy platform for inputing weaving parameters.

SEdit2
The built-in SEdit2 is a convenient designs editing software. The editing of designs, weft & warp arrangements can be done on loom or on any separate PC.

Dr. SL
Dr. SL is an useful built-in diagnostic software. It carries out inspection and testing of movements of the electrical & pneumatic parts as well as signals of the sensors. Diagnosis could be performed on loom or by remote access through the internet.

Model	Evergreen
Weaving Width	500 mm / 900 mm
Speed	75 ppm maximum (with reference to fabric width of 500 mm) 60 ppm maximum (with reference to fabric width of 900 mm)
Controller	PC Based-Industrial PC / Windows Embedded operating system
Weft Selector	8 colours electronic weft selection device
Fabric Take-up	Electronically controlled Weft density can be changed freely within the same weave
Warp Let-off	Positive electronically controlled Digital display of warp tension Optional second beam assembly available
Shedding	Computerized controller 20 heald frames driven pneumatically by air cylinders (1st & 2nd heald frames are for leno and selvedges) Optional up to maximum 24 heald frames
Drawing-in	Heald frames can be separated from the loom for healds and reeds drawing-in
Weft Insertion	Single rapier weft insertion driven by servo-motor Speed could be controlled independently through the computer Insertion can be adjusted for 10 or 20 inches
Beat-up	Computer controlled driven independently by servo-motor Positions and quantity of beat up could be adjusted
Weft Breaks	Equipped with weft-break detecting device. Loom stops when weft breaks
Warp Breaks	Optional warp stop device is available
Designing	Built-in SEdit2 design and editing software It could also be installed separately on other PC for design works
Air Consumption	880L / min. (500 mm width), 1400 L / min. (900 mm width), air pressure 5-7 kgf / cm²
Power	220V single phase, 50-60Hz