LUTAN.com, a leading technology product, is an integrated single-end warping machine with a No-Creel Design. The machine integrates a stand-alone creel onto the warping Ring of the machine itself, removing considerable floor space required for the creel and further obtaining warp beam of uniform tension with highest quality. This Integrated Design concept reflects CCI's revolution technology for warp preparation and implements maximum performance.
Utilizing heavy-duty Double Rail in the warping Ring, the creel being integrated into it can perfectly achieve overall stability and reliability during operation. The innovative Double-rail Ring Design allows for excellent control of warp tension because there is no more process needed for transferring yarn from a stand-alone creel to warping drum which would cause different warp tensions during operation. Typically, there is no support on one side of the warping drum of single-end warping machine due to the purpose of easy yarn delivery from creel. When finished warp yarn is transferred onto a beam, the yarn tension will constantly change as the warping drum is tilted. Unlike other machines, LUTAN.com has support on both sides of the drum so its mechanical structure is relatively sturdy. It can withstand the pulling force generated during beaming and further supply warp yarns at uniform tension.
And because the warping drum on this creel-less machine are supported on both sides, so the drum can be longer without the problem of tilting which is fit for making wider warp beam. LUTAN.com lets you to produce a warp beam with a width up to 2600 mm, satisfying the needs of diverse warp widths. In addition, there are four sets of Color Changing Devices, and these automatic devices can work synchronously to achieve a high level of productivity on multi-colour warp arrangement. Besides, the improved Beaming Unit makes the operation more effective. It increases beaming torque and thus delivers higher warp tension. The tension can be easily read on the touch panel computer through a tension sensor, and the speed of beaming has also greatly increased.
LUTAN.com represents a remarkably new warping method. It makes you effortlessly take advantage of high efficiency and convenience in terms of Creel-less and Double-rail Ring Designs, Optimized Tension Control, Automatic Colour Changing Devices, and Extended Width of 2600 mm. Whether your warp requirement is for full-width sample or small quantity production, LUTAN.com fully meets your various needs.
No-Creel Design
The machine eliminates the need for a stand-alone creel and integrates the creel into the warping Ring of the machine itself, save considerable floor space required for the creel. This Integrated Design concept reflects CCI's revolution technology for warp preparation and implements maximum performance.
Double-rail Ring Design
Utilizing heavy-duty Double Rail in the warping Ring, the creel being integrated into it can perfectly achieve overall stability and reliability. The innovative Double-rail Ring design is suitable for maintaining the uniform tension because there is no more process needed for transferring yarn from a stand-alone creel to warping drum. The brake on the Ring will stop immediately when the yarn is broken, helping user to find out and resolve the yarn breakage quickly.
Warping Drum with Strong Structure
The machine has support on both sides of the drum so its mechanical structure is relatively sturdy. It can withstand the pulling force generated during beaming and help maintain the uniform tension of the warp.
Automatic Color Changing Devices (Four Sets)
Four sets of Automatic Color Changing Devices can work synchronously to achieve a high level of productivity on multi-colour warp arrangement. These devices also feature the modular design, allowing user to perform maintenance activities simply at the factory floor level.
Leasing
Leasing is controlled by an independent micro-computer controller, which can be more accurate and therefore faster.
Leasing Hooks:
All leasing hooks are driven pneumatically. The hooks are detachable which allow easy operation and avoid damage on warp. This increases the overall quality of the warp beam.
Leasing Rods:
All leasing rods are installed on a stand which moves laterally. This stand is controlled by servo-motor and is synchronized with the movement of the Ring. This will ensure the leasing hooks to carry out leasing at the correct positions.
Warping
The Ring rotates and with its traverse actions controls and winds the warp in its required position on the drum. Minimum one bobbin is required for warping and once the warp is wound on the drum its position is fixed. This maintains the best quality of the warp.
Every leasing rod is equipped with a leasing hook at its end. The actions of the leasing hook determine the positions of the warp to be over or under the leasing rod. This action separates the required warp for leasing and "heads picking".
There are several leasing rods on the machine and each has different function. The most important one is for controlling the length of the warp. This rod performs "heads picking" during warping according to the designed length after specified rounds. The required length of warp will be achieved after cutting the sheet of warp resulted from the “head picking”.
After winding on the drum, "heads picking" is achieved with the leasing string ready in place. The warp sheet could be transferred to the weaving beam on the beaming unit. Warping is done.
Beaming Unit
The improved Beaming Unit makes the operation more effective. It increases beaming torque and thus delivers higher warp tension. The tension can be easily read on the touch panel computer through a tension sensor, and the speed of beaming has also greatly increased.
Computer Operation
The controller utilizes the latest Windows operating system, touch screen for easy operation and high system stability. It offers high stability and is easy to use, giving the best experience ever in operation.
Lutronic
It is specially designed for use with the touch screen. The status of the machine is clearly displayed through icons and text. Its user friendly interface provides an easy platform for inputting warping parameters and generating production report.
SEdit
The built-in SEdit is a convenient designs editing software. The editing of warp arrangements can be done on machine or on any separate PC.
Dr. LUTAN
